Travelling with vape gear
Vapes On A Plane

Vape Travel Checklist: What UK Vapers Must Do Before Flying

November 03, 2025

Flight day is easier when your vape kit is organised. Use this checklist to see what goes where, how to pack eliquids, and the simple steps that prevent leaks and delays at security.

International travel and airports can feel hectic at the best of times. Add vapes to the mix and a few extra questions appear: where your device belongs on the plane, how to bag e‑liquids for security, and how to stop pods or tanks leaking once you are airborne. 

This short guide focuses on the basics that matter, step by step. It looks at what to pack and how to pack it, includes simple anti‑leak measures, and points you to trusted official guidance. Keep it handy as you get ready and during connections so your kit stays clean and intact, and your journey stays stress free. 

Key takeaways 

  • Devices and spare lithium batteries travel in your cabin bag, not in checked luggage 
  • Follow the 100 ml liquids rule for eliquids in hand luggage 
  • Keep devices switched off and never charge or use vapes on board 
  • Leave a little space in tanks and pods, and keep bottles upright to reduce leaks 
  • A small pouch with spares, wipes and battery cases saves time at security 

Related products

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ELFLIQ Elfa Turbo Pod Vape Kit
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Devices, pods and batteries: what goes where 

Put your vape device in your hand luggage and switch it off before you leave home. Do not pack vapes in checked baggage. Spare lithium batteries must also travel in the cabin and should be carried in proper battery cases to insulate the terminals. See the UK Civil Aviation Authority guidance on what passengers can pack in baggage for lithium batteries.


If you’re upgrading before you travel, consider a compact pod system for a lowfuss flight day, or a prefilled pod kit if you prefer sealed cartridges. Browse our Pod Vape Kits and Prefilled Pod Kits, and pack a couple of Replacement Pods as spares. If you use refillables, make sure your Tanks and Coils are fresh before you go. For safe handling on the move, review our Battery Safety guidance.

Eliquids and security bags: how to pack bottles 

For hand luggage, follow the 100 ml liquids rule explained on gov.uk. Each bottle must be 100 ml or less and all liquids must fit in a single clear 1litre bag. Keep caps tight and bottles upright. Larger bottles can go in checked luggage, sealed inside a second bag to catch spills. If you need to top up before you fly, visit our ELiquids page. 

Chargers, cables and power banks: the simple rules 

Carry chargers and cables in your cabin bag. Power banks also belong in hand luggage and should never be used to charge a vape on the aircraft. Pack cables in a small pouch so they are easy to present at security if asked. 

Tips to Prevent Pods and Tanks Leaking on a Plane 

Cabin pressure can push eliquid through seals and coils. Reduce the risk by: 

  • Removing the pod and storing it in a small zip bag if your device is prone to pocket firing
  • Carrying tissues or wipes and a spare pod or coil 
  • Keeping bottles upright in a clear liquids bag
  • Leaving a little space in tanks and bottles

Quick Checklist before You Fly 

  • Eliquids in travel-size bottles within your clear liquids bag; larger bottles in checked luggage
  • Pods and cartridges sealed and upright; tanks partly emptied if prone to leaks
  • Device switched off, carried in your cabin bag 
  • Spare batteries in purposemade insulated cases
  • Charger and cable in hand luggage; do not charge on board 
  • A few tissues or wipes, and a spare pod or coil 

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Conclusion

A little preparation goes a long way on flight day. Pack your vape and spares in hand luggage, keep liquids organised, and use the antileak steps above for a clean, stressfree trip. For general guidance and links to check your airline and destination, see our main guide Flying with vapes: Can you take a vape on a plane? And for personalised help choosing a kit, pods or eliquid for travel days, or any day, contact our Customer Services Team

Do vapes and spare batteries have to go in my hand luggage?

Yes. Devices and spare lithium batteries must travel in your cabin bag. Do not put them in checked baggage. Keep the device switched off and protect the fire button.

How much e‑liquid can I carry through security?

Each bottle in hand luggage must be 100 ml or less and all your liquids must fit in a single clear 1‑litre bag. Larger bottles can be packed in checked luggage, sealed in a second bag.

Can I use or charge my vape on the aircraft?

No. Vaping on board is prohibited and you should not charge devices in flight. Keep devices switched off and follow crew instructions.

What type of kit is best for a flight day?

Prefilled pod kits are simple and tidy, and sealed pods are less likely to leak. Refillable tanks work well if you leave some headspace and carry tissues. Choose what suits your trip.

What should I do on a connecting flight?

Some connections involve re‑screening. Keep e‑liquids in 100 ml bottles inside your clear bag and follow the stricter rules on your route. Duty‑free liquids should remain sealed until your journey ends.

What’s the rule on power banks and watt hours?

Power banks must go in your cabin bag. Airlines set limits based on watt hours; most everyday units are accepted, while high‑capacity units may need airline approval. Keep terminals protected and never use them to charge vapes on board. Check your airline’s battery policy before you fly.