Mesh vs Standard Coils: What’s the Difference?
August 29, 2025Choosing between mesh and standard coils doesn't have to be complicated. Both have their place in modern vaping, and knowing the key differences helps you make an informed decision that suits your vaping preferences and favourite vape device.
When shopping for replacement coils, you'll often see options for both mesh and standard wire coils. While they serve the same basic function - heating your e-liquid to create vapour - the way they're constructed leads to some important performance differences.
Mesh coils use a strip of fine metal mesh rather than traditional round wire, creating a larger surface area for heating. This design change affects everything from flavour delivery to coil lifespan. Standard wire coils, meanwhile, have been the foundation of vaping for years and remain an excellent choice for many vapers.
Understanding these differences helps you choose vape coils that match your vaping style, whether you prioritise flavour, convenience, or cost-effectiveness.
Key Takeaways
- Mesh coils offer larger surface area for more even heating and consistent flavour
- Standard wire coils are reliable, widely available, and often more affordable
- Mesh coils typically last longer but may cost more initially
- Both coil types work well - the best choice depends on your priorities and device compatibility
- Always check your device's coil compatibility before making a switch
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What Are Standard Wire Coils?
Standard vape coils use round resistance wire (typically Kanthal or stainless steel) wrapped around a cotton wick. This traditional design has powered vaping devices for years and continues to be widely used across MTL and sub-ohm setups.
The wire creates a heating element that warms the e-liquid soaked into the cotton wick. When you take a puff, the heated e-liquid turns into vapour. Simple, effective, and time-tested.
Key characteristics:
Single wire wound in coils around cotton
Moderate surface area in contact with e-liquid
Gradual heat-up time
Consistent performance across different wattages
Generally more affordable than mesh alternatives
How Do Mesh Coils Work?
Mesh coils replace the traditional round wire with a fine strip of mesh material, often featuring a honeycomb-like structure. This creates substantially more surface area in contact with the e-liquid and cotton wick.
Instead of heating from individual wire points, the mesh provides even heat distribution across a wider area. This leads to more consistent vapourisation and often improves both flavour clarity and vapour production.
Key characteristics:
Large mesh strip with honeycomb or grid pattern
Maximum surface area for heating
Faster heat-up times
More even temperature distribution
Often longer-lasting than wire coils
Are Mesh Coils Better for Flavour?
Generally, yes. The larger surface area of mesh coils creates more consistent heating, which typically translates to clearer, more defined flavours. You're less likely to experience the uneven heating that can sometimes mute or distort flavour with standard coils.
However, "better" depends on your preferences. Some vapers prefer the slightly different flavour profile that standard coils provide, particularly in certain MTL setups where the more gradual heat-up can complement specific e-liquid types, such as ‘freebase’ 50VG/50PG or high-PG e-liquids.
The key advantage of mesh is consistency - you're more likely to get the same flavour experience from the first puff to the last compared to standard wire coils.
Which Vape Coils Last Longer?
Mesh coils typically have a longer lifespan than standard wire coils. The even heat distribution reduces hot spots that can burn the cotton wick prematurely. Many vapers report getting 7-14 days from mesh coils compared to 5-10 days from standard wire coils.
This longer lifespan can offset the often higher initial cost of mesh coils. While you might pay more upfront, you may need to replace them less frequently.
Factors affecting coil life:
- E-liquid type (sweeter liquids reduce lifespan)
- Wattage used (higher power increases wear)
- Proper priming and maintenance
- Vaping frequency
Do Mesh Coils Produce More Vapour?
Yes, mesh coils generally produce more vapour than standard coils at equivalent wattages. The larger heating surface creates more vapourisation from the same amount of power, leading to denser clouds.
This makes mesh coils particularly popular for sub-ohm vaping where cloud production is important. However, they also work well in MTL setups where you want good vapour production without needing high wattages.
What About Cost Differences?
Standard wire coils are typically more affordable, both because they use less material and involve a simpler manufacturing process. Mesh coils often cost 20-40% more per unit.
However, consider the total cost over time:
- Standard coils: Typically more affordable up front but may require more frequent replacements depending on usage
- Mesh coils: Higher upfront cost, often last longer
For many vapers, the improved performance and longevity of mesh coils justify the extra cost. For budget-conscious users or those who prefer simplicity, standard coils remain an excellent choice.
Are There Any Downsides to Mesh Coils?
Mesh coils aren't perfect for everyone:
Potential drawbacks:
- Higher initial cost
- May not be available for all devices
- Some vapers prefer the flavour profile of standard coils
- Can be more sensitive to improper priming
- May produce more vapour than some users want
Who might prefer standard coils:
- Budget-conscious vapers
- Those using older devices with limited mesh options
- Vapers who prefer subtle vapour production
- Users happy with their current setup
How Do I Know Which Coil Type My Device Supports?
Most modern tanks and pod systems offer both mesh and standard coil options, but compatibility varies by device. Check your device manual or look at the available vape coil options for your specific tank or pod system.
Popular coil families like Vaporesso GTX, Voopoo PnP, and SMOK RPM typically offer both mesh and standard variants in different resistances.
To check compatibility:
- Look at your current coil or its packaging - the model number is usually printed on it
- Search for that coil series to see available options
- Use our Coil Finder Tool to see what works with your device
- Contact our support team if you're unsure
Should I Switch to Mesh Coils?
Consider switching if you:
- Want longer coil life
- Prefer more consistent flavour
- Enjoy good vapour production
- Don't mind paying slightly more for performance
Stick with standard coils if you:
- Are happy with your current vaping experience
- Prefer lower costs
- Use an older device with limited mesh options
- Like subtle, gentle vapour production
There's no wrong choice - both coil types can provide an excellent vaping experience when matched to the right setup and preferences.
How to Prime a New Coil
Proper priming is essential for both mesh and standard coils:
- Saturate the cotton: Apply 2-3 drops of e-liquid directly to visible cotton wicking ports
- Fill and wait: Fill your tank and let it sit for 5-10 minutes to allow full saturation
- Start low: Begin at the lower end of your coil's recommended wattage range
- Prime puffs: Take a few gentle draws without firing to help distribute e-liquid
- Gradually increase: Slowly work up to your preferred wattage over the first few puffs
Additional maintenance tips:
- Keep your tank topped up to prevent dry hits
- Stay within recommended wattage ranges
- Clean your tank regularly
- Replace coils when flavour becomes muted or burnt
Not sure which coils work with your device? Try our Coil Finder Tool to find compatible options quickly.
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Conclusion
Both mesh and standard coils have earned their place in modern vaping. Mesh coils offer advantages in flavour consistency, longevity, and vapour production, making them ideal for vapers who want the best possible performance. Standard wire coils remain excellent for those who prefer simplicity, lower costs, or the specific characteristics they provide.
The best vape coil is the one that works well with your device, suits your vaping style, and fits your budget. Don't be afraid to try both types to see which you prefer.
Ready to explore your options? Browse our complete coil collection to find the perfect match for your setup. Need help choosing? Our Customer Support Team is always happy to help you find the right coils for your device and preferences.
